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Case Study 9 - Automotive Engine Tracking Using RFID

The Eureka 411 RFID tagging system provides highly accurate tracking and critical data for automotive engines at Honda UK, which has a long and proud tradition in providing quality products to consumers throughout the world.

Automotive Engine Tracking Using RFID

Honda invests in leading edge technology to ensure they continually improve and enhance the high standards found within their production facilities. With the integration of a Eureka RFID system to accurately track engines throughout the production process these high standards can easily be achieved and maintained.

There are a variety of sophisticated automation systems in Honda's factory at Swindon, all contributing to the production of their engines. The Eureka 411 RFID tagging system involves over 300 high memory tags and 16 tracking antennas providing accurate tracking data, which is sent to the host PC database, enabling engine progress to be monitored at various work stations around the production plant.

The RF Tag

This application needed a bespoke enclosure designed to fit with Honda's engine mounting requirements and a tag with large writable data memory capacity. The Eureka 411 high memory tag was chosen as this active tag has an impressive 1,000 writable data characters, second to none data reliability and boasts an excellent operational life.

Eureka High Memory RF Tag

Powered by a long-life battery the tag transmits large amounts of data, accurately and very quickly, providing fast system communications. Dependent on the tags usage these radio transponder tags will have an operational life of 3 to 5 years.

System Operation

When the tag is within range of a radio frequency field produced by one of the systems tracking antennas, it becomes active and starts to transmit its data. The radio frequency communications to and from the tag utilise low frequency inductive coupling and can therefore function through most non-conducting materials, which means Honda benefit from a system which works, if needed, in very difficult or harsh environments.

Using special anti-collision techniques, the Eureka 411 system allows several tags within the same interrogation field to be identified simultaneously. This provides fast, reliable and accurate data communication all the way along the production line.

There are a number of process stations on the production line, all of which produce data relevant to each engine manufactured. At each of these stations a Eureka 411 reader unit reads and writes specific data to the tag fitted to each engine assembly. In total the tag passes 16 tracking antennas placed at these stations along the production line.

At the end of the production line the data collected by the tag from each station is then downloaded to a PC and stored on a database for ongoing traceability of the engine throughout its life.

Conclusion

By using the Eureka 411 tagging system with the Eureka high memory tags to uniquely identify each engine assembly, the production process is able to quickly collate reliable and accurate information relevant to the build of each engine. This undoubtedly assists in greater quality control and improves the overall running cost and efficiency of the engine production line within the Honda production facility.



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